HONEYWELL CONTROLLER

Eurotherm PID Temperature Controllers for Industrial Automation
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Explore our Temperature Controllers Articles and Temperature Controllers ApplicationsAdvanced Process Controller / Programmer
Description

• High stability, precision and functionality
• One, two or three control loops
• PID, valve, ratio, cascade and override control
• Setpoint programming
• High speed ModBus®, DeviceNet™ and Profibus® communications
• Test chambers, autoclaves, kilns, furnaces, forehearths
• Melt Pressure, Carbon Potential

It employs universal inputs (TC, RTD, DC) with INSTANT ACCURACY™. Direct connection of Zirconia probes is also supported for carbon potential control in atmospheric combustion applications (heat treatment industry). The advanced control algorithm and gain scheduling gives straight line control, even in difficult non-linear applications and automatic tuning simplifies commissioning.

A setpoint programming option allows storage of up to 50 programs (500 segments, 16 digital events, gauranteed dwell, holdback) and each can profile up to three setpoints.

Using internal Toolkit blocks, including timers and totalizers, customized user configurations and special machine control applications can be created. Configuration is by the front panel or via iTools.

The 2604 is available with high speed Modbus® RTU, DeviceNet™ and Profibus®-DP (in the ‘f’ version) digital communications. The 2604 is available with powerful preprogrammed applications such as melt pressure and carbon potential.

2000 I/O Expander

The 2604 has fixed and modular I/O and can use the 2000 I/O Expander to provide additional input/output connections. The 2000 I/O Expander is a DIN Rail mounted 24Vdc powered digital I/O expansion unit which uses proprietary serial comms to increase up to 20 each the number of digital inputs and outputs to the 2604.

Features:

 

• 3 Control loops
• SP Programmer
• Customisable user interface
• Maths and logic functions
• Open communications

Honeywell manufactures a very extensive package of process controllers. The single and dual-loop controllers are microprocessor-based and modular built. They are standard equipped with different control algorithms, including on-off, PID-A, PID-B and TPSC. Thermocouple health alarms, Accutune III automatic PID-tuning and Fuzzy Logic overshoot suppression are among the possibilities. Remote setpoints, digital inputs, alarm relays and transmitter power are a few of the numerous other options.
A series setpoint programs, for example for annealing furnaces that have to run a temperature program, completes the portfolio.

• 1/16 DIN controller (48 x 48 mm)
• Universal input (thermocouples, Pt100, mA, V)
• Output mA, relay or SSR
• Optional alarm relay
• Optional RS485 communication

Overview
The UDC1200 & UDC1700 are microprocessor-based 1/16 DIN and 1/8 DIN controllers, which combine a high degree of functionality and reliability at low cost. They are fully dedicated to monitor and control temperatures, pressures and levels in a wide range of applications such as environmental chambers, furnaces, ovens, packaging machines and other applications in plastics and the food and beverage industries. The large and easy-to-read dual 4-digit display and tactile keypad make the UDC1200 and UDC1700 easy to configure and use. Their outstanding flexibility enables you to configure any unit for any application and change it if required.
For the thousands of satisfied UDC1000/1500 users, the UDC1200/ 1700 controllers are downward compatible to existing UDC1000/1500 applications and installations.

Features
Dual display Two 4-digit displays with 7 LED segments, each configurable for: 
PV and SP (non adjustable) 
PV and SP (adjustable) 
PV and Ramping SP 
PV only Easier to configure Two different configuration levels (Configuration mode and set-up mode) provide easy access to parameters.

A 4-digit security code prevents unauthorized changes. Moisture resistant front-face Meets NEMA 3 / IP65 front-face protection against dust and water.

Universal input
Accept seven different types of thermocouples, RTDs, current and voltage linear inputs. All inputs are configurable as standard.

Universal power supply The UDC1200 and UDC1700 can operate on any line voltage from 90 Vac to 264 Vac at 50/60 Hz. A 24/48 Vac/dc model is available as an option.

Easy upgrade All the option boards are jumper free and detected automatically by the instrument.

Easy output selection All the outputs (including the control output) of the instrument can be changed to meet the exact customer''s needs.

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Honeywell manufactures a very extensive package of process controllers. The single and dual-loop controllers are microprocessor-based and modular built. They are standard equipped with different control algorithms, including on-off, PID-A, PID-B and TPSC. Thermocouple health alarms, Accutune III automatic PID-tuning and Fuzzy Logic overshoot suppression are among the possibilities. Remote setpoints, digital inputs, alarm relays and transmitter power are a few of the numerous other options.
A series setpoint programs, for example for annealing furnaces that have to run a temperature program, completes the portfolio.

DC1000 Series digital controllers

• General purpose controllers
• DC1010: 1/16 DIN 48 x 48 mm
• DC1020: 1/8 DIN 48 x 96 mm
• DC1030: 3/16 DIN 72 x 72 mm
• DC1040: 1/4 DIN 96 x 96 mm
• 1 universal analog input
• 2 control outputs 4-20mA, relay or SSR
• Alarm relay
• Optional setpoint programming

OVERVIEW
The DC1000 family of microprocessor based controllers combine a high degree of functionality and reliability at a very low price.
Available in 4 different formats : 1/16 DIN, 1/8 DIN, 3/16 DIN, 1/4 DIN.
These controllers are ideal for regulating temperature in a variety of applications, including :

• Dryers.
• Semiconductor packaging / testing.
• Plastic processing.
• Packaging machinery.
• Painting and coating.
• Climatic chambers.

The DC1000 family provides basic control requirements, plus advanced features such as motor position control, phase angle power control and Setpoint programming.

Easy to configure Two different configuration levels provide easy access to parameters. A 4-digit security code prevents unauthorized changes. Parameters can also be hidden to the user to prevent mis-configuration of the unit

Various Control algorithms
The DC1000 series of controllers provide several different algorithms:

• PID or ON/OFF control.
• Heat/Cool algorithms with 2 different PID sets.
• Motor position control without slidewire feedback.
• Single phase control, with or without zero crossover control.
• Three phase control, with or without zero crossover control.

Dual display and Bargraph
Two large 4 digits displays and one 10 LED bargraph display PV, SP and configuration parameters. Up to 8 LEDs display the status of the different Outputs (Control, Alarm,..,) and also provides indication of the Auto/Manual and Programmer states.

Setpoint Programming
Two programs are available, with a maximum of 8 segments per program. The 2 programs can be linked together to form a single 16 segment program.
Extended Alarm capability
Three different alarm outputs are available per instrument, 17 alarm modes are configurable. Autotuning capability.

Communications
RS232 or RS485 Modbus rtu/ASCII protocol is optionally available. Upto 30 DC1000 Controllers can be connected to a single host computer. The host computer can change the SP, monitor the PV, the output or change the configuration of the unit.

Remote Setpoint capability.
Manual / Automatic modes.

Universal Power supply
Operates on any voltage from 85Vac to 264Vac at 50/60Hz. Operating range
These instruments operate, from 0°C to +50°C (32°F~122°F) 24Vdc operating voltage is optional.
Humidity=50 to 85% RH

Honeywell manufactures a very extensive package of process controllers. The single and dual-loop controllers are microprocessor-based and modular built. They are standard equipped with different control algorithms, including on-off, PID-A, PID-B and TPSC. Thermocouple health alarms, Accutune III automatic PID-tuning and Fuzzy Logic overshoot suppression are among the possibilities. Remote setpoints, digital inputs, alarm relays and transmitter power are a few of the numerous other options.
A series setpoint programs, for example for annealing furnaces that have to run a temperature program, completes the portfolio.

UDC3500 Digital controller

• 1/4 DIN regulator (96 x 96 mm)
• 3 universal analog inputs + high level inputs
• 4 digital inputs
• Remote setpoint
• Optional setpoint programming
• Mathematical functions
• Optional transmitter power
• Dual-loop or cascade control
• Up to 5 analog and digital outputs
• Ethernet and Modbus communication
• Configuration optional via infra-red port

New Power and Flexibility The UDC3500 Universal Digital Controller packs new powerful features in the popular 1/4 DIN size. Unmatched application power includes: Infrared (IR) Configuration interface, three universal analog inputs, two loops of control and two Math Algorithms. When these are combined with the Accutune III tuning with fuzzy logic overshoot suppression, the result is price/performance leadership. Application flexibility is assured by the universal analog inputs, universal AC power supply, four digital inputs, a maximum of seven analog and digital outputs, Infrared, RS422/485 Modbus RTU or Ethernet 10Base-T TCP/IP Modbus communication protocols, simple configuration plus total field upgrade capability for any optional feature.

Features 

• 3 Universal Analog Inputs (can be configured to operate as 1 Universal and 4 High Level Inputs)
• 0.10% Accuracy
• Fast scanning rate (166ms)
• Up to 3 Analog Outputs
• Up to 5 Digital Outputs
• 4 Digital Inputs
• Math Functions
• Ethernet or RS-485 communication
• Cascade or 2 Loops of control
• Infrared PC & Pocket PC configuration
• Healthwatch Maintenance Tool
• NEMA4X and IP66 front face protection
• Multilanguage prompts
• 1/4 DIN Size 
• Easily Field Upgradeable

Bright, dual displays with multilanguage prompts (in English, French, German, Spanish, or Italian) make the operator interface easy to read, understand, and operate. Simple keystrokes let you set operating parameters that meet your process control needs

Analog Inputs 
The UDC3500 has up to three Universal analog inputs with a typical accuracy of +/-0.10% of full-scale input and a typical resolution of 16 bits. These can easily be configured to operate as 2 Universal and 2 High Level or as 1 Universal and 4 High Level inputs. All analog inputs are sampled six times per second (every 166 milliseconds). The first, or Process Variable input, can be one of various thermocouple, RTD, Radiamatic or linear actuations as shown in Table 1. Linear actuations have thermocouple, RTD and Radiamatic transmitter characterization capability as a standard feature. Linear actuations also have square root capability. The optional second and third inputs are isolated from each other and all other circuits and accept the same actuations as input one. These optional inputs can each be split into two high level inputs. The fourth input is enabled by first configuring Input 2 as a 20 mA or 5 Vdc input type (High Level Analog Input - HLAI). Input 4 is then available as a high level input.

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Product Specification

Model:A2101-AModel:A2101-AModel:A3005-A2LModel:APC10-42-A-LModel:A1007-D2Model:A2101-D2Model:A3003-D2-L-X3Model No: EJA110A-EHS4A-92EAModel No: EJA110A-EMS4A-97EBModel No: EJA430A-EAS4A-97EBModel No: EJA430A-EAS4A-92EAModel No: EJA530A-EDS4N-07EFModel No: EJA530A-EDS4N-02EE/KU2/D1/HACModel No: EJA530A-EBH7N-04EN/KU2/HAC/E1Model No: EJA430A-EBS4A-92EAModel No: EJA430A-EAS4A-92EBModel No: EJA430A-EAS4A-97EBModel No: EJA310A-EAS4A-972EB/HACModel No: EJA310A-EMS4A-97EB/HACModel No: EJA430A-EBS4A-92EBModel No: EJA430A-EAS4A-92EBModel No: FKGX03V5-2FCYY-BAModel No:YTA320-EA2DB/C1Model No:YTA320-EA2DB/C1Model No: EJX440A-ECS4G-912EBSTD725STD735STD810 STG74SSTT75085XX 16CHKFD2-SR2-EX1W BARRIERKFD2-SCD-EX1-LKKFD2-CD-EX1.32KFD2-STC5-EX1.20KCD2-SR-EX1.LBKFD2-STC5-EX1KFD2-SR2-EX1.W.LBKFD2-SR2-EX2.WKFD0-CS-1.50KCD2-SR-EX2KFD2-STC4-EX2KFD2-STC4-EX1KFD2-STC5-EX2KFD2-SL2-EX1-LKKCD2-SCD-EX1MTL 5541FIOA-0800-L-BS7-1200MODEL: 787-1722MODEL: 852-111MODEL:DTB9696CVMODEL:DTB9696CVTMODEL:DTK4896V129170/10-11-11s9182/10-51-11S9160/13-11-119182/10-51-119165/16-11-109170/10-11-119170/10-11-11S9165/16-11-11S9160/13-11-11S9160/13-11-11S9000C-S-2-1-N5006RN-X-U1-N-N5006RN-C-U1-N-N9000L-1LC5296-AT-X-U1-3-Y-N LC5296AT-X-U1-1-N-NLC5296-AT-X-U1-3-Y-6LC5296-AT-C-U1-1-N-NDC1040VS-151510ASMFC-1048-A2-02E5CWL-R1TCModel MY2N-GS DC 24Model: OM1300BaseRelayBig BaseBig RelayModel: TT1MRB-08024D2S-C-RLModel: TT1MRB-08024D1S-C-RLModel: LIF240-10B24R2Model: LIF240-1D24R2Model: LM350-12B24Model: LM200-12B24Model: EM1000 C11.0ADD ON BLOCKModel:LRE10LADN22GV2 MEM2Model: PN-LI 120-20B24R2Model: BB10060C 6AModel: CB14048.2 10AModel: 1P-D-10AModel: 1P-C-4AModel:2P-C-6A-10KAModel:2P-C-16A-10KAModel:3P-C-6A-10KAModel:1P-C-6A-10KAModel:2P-C-20A-10KAModel: NC106NC6-6AModel: NC126NC20-20AModel: NC132NC32-32AModel: 5SY7110-8CC-10A-230VModel: 5SY62-C4-400VModel: 5SY61-C16-230/400VModel: 5SX42-C4-240/416VModel: 5SY7204-8CC-4A-400VModel: 5SL61047RC-C4-240/415VModel: 5SL41107RC-C10-240/415VModel: C60H-B10-240/415VIP-C-6A 10KADC1040CT-111000-EDC1040CL-302000EDC1040CL-302-000-EDC1040CL-302-000-EModel 3144P-DI1E504Model 3051TG1A2B21AB4S5TRModel 3051TG2A2B21434S5TRModel 4000PSI/276 BARModel:PSM-520-100 Model:PSM-550M1NC CDCM1241 RS485 6ES7 241-1CH30-OXBOSM1232 AQ 6ES7 232-4HD32-OXBOSM1234 AI/AQ 6ES7 234-4HE32-OXBOSM1232 AQ 6ES7 232-4HB32-OXBOSM1223 DC/DC 6ES7 223-1BH30-OXBOSM1231 AI 6ES7 231-4HF32-OXBOSM1222 RLY 6ES7 222-1HF3-OXBOSM1223 DC/DC 6ES7 223-1BL32-OXBOCPU1214C DC/DC/RLY 6ES7 214-1HE30-OXBOSM1223 DC/RLY 6ES7 223-1PL30-OXBO-1CPU1214C DC/DC/DC 6ES7 214-1AG40-OXBOCPU1214C DC/DC/DC 6ES7 214-1AG31-OXBOProficbus ConnectorModel:6ES7 223-1BH32-OXBOModel:6ES7 241-1CH30x1XBOModel:6ES7 232-4CHD32-OXBOModel:6ES7 972-OAA2-OXAOBR53.CXGNXOHKMXEPS64.AXTTAAHXXMKXXBR53.CXGNXXHKMEXB82 MOLFDRGLSHXRIMAMBR53.CXFHXOHKMXEDF65-UGE1A7LZENAX7PMC51-4VLD6/0PMP41-RC23S1J11GCPMC51-3P60/173FKCT33UFAKCYYAU342.0825.1705.04.U342.0825.1705.04.UKPS/1AC/24DC/240W/EEPLC-BSC-24DC/21TERMINAL BLOCKTERMINAL BLOCK GREENRS485TXV-01-DDX19-DMP 331PETAV-01UP-130x130mmModel: SP12 (Yellow with Red)2 Position  (Block)(Yellow with Red)MC 503 -B4TA561-RTC-B6Green colourRed ColourFuses  (Box)S1-102XSJ:MBDPCMA 202-ACEQ96 500V
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