Tekglobal Technologies

Citect SCADA is our leading high-performance Supervisory Control and Data Acquisition (SCADA) software solution for industrial process customers. Superior operational context and in-built functionalities help consolidate, simplify and streamline control; empowering operators to optimise the now while designing and realising a future they imagined. 

Overview
Citect SCADA is a key pillar of our monitoring and control industrial software suite. Building on our renowned foundation of engineering performance, flexibility and simplicity; The latest release of Citect SCADA introduces a streamlined configuration experience that helps modernise operations with a heightened focus on operator empowerment and engineering efficiency.

Key Benefits: y Engineering Cost Reductions with a host of contextual improvements that simplify project design and management y Enhanced Operator Awareness with navigation zone and alarm indicators saving valuable time in diagnosing process anomalies y Increased Production Efficiency with new contextual workspace that simplifies the operator experience and facilitates timely decision making and reduces risk of downtime y Extended operational value with native integration to our AVEVA Industrial Software portfolio y Mobile extension capabilities with Citect Anywhere via HTML5-compliant web browsers y Alignment with Abnormal Situation Management industry best practice guidelines

Whats New The latest release of Citect SCADA introduces a host of features that empowers operators to harness an increasing array of data sets, with richer operational context and enhanced configuration capabilities making them more efficient than ever before.

Latest functionalities include: Context-Aware Workspace y In-built context system that updates faceplates and information zone for selected equipment y Workspace templates for 1080p and 4K screen resolutions y Menu driven navigation, with auto-generated navigation menu with alarm counts y Multi-monitor support enabling you link multiple screens together
Comprehensive Equipment Library y Wide selection of symbols that follow industry best practises for Situational Awareness / Abnormal Situation Management y Configurable and available out-of-the-box

Alarm Management Enhancements y Shelve alarms and add information about the cause of alarm pauses, as well as auto/manual capabilities to un-shelve and re-shelve support y Define causes of alarms and include a response for every alarm, including time to respond and consequences for inaction. y Native Alarm Indicators, showing alarm borders and flags for equipment in alarms Context-aware Workspace
Library of Configurable Objects Alarm Management .

Context-Aware Workspace y A dedicated out-of-the-box Situational Awareness Workspace that provides flexible, consistent, rich context for operators, as well as a new way to build context-aware SCADA visualisation. y Equipment-driven interface provides operators with real-time, holistic situational context to help improve efficiency and facilitate timely corrective action. y Seamlessly integrated Alarming, Trending, Interlocks and Control data together in a single interface, across multiple monitors without the need for coding. y All helping to minimise visual distractions for operators, enabling timely decision making and helping to mitigate risk and operational downtime.

6ES7407-OKR02-0AA06GK7443-1EX20-0XE06ES7407-OKA02-OAAO6ES7417-4HT14-0AB06ES7421-1BL01-0AA06ES7340-1CH02-0AE06ES7341-1BH02-0AE06ES7972-0AA02-0XA06ES7322-1BH01-0AA06ES7321-1BL00-0AA06ES7153-1AA03-0XB0
6ES7407-OKR02-0AA06GK7443-1EX20-0XE06ES7407-OKA02-OAAO6ES7417-4HT14-0AB06ES7421-1BL01-0AA06ES7340-1CH02-0AE06ES7341-1BH02-0AE06ES7972-0AA02-0XA06ES7322-1BH01-0AA06ES7321-1BL00-0AA06ES7153-1AA03-0XB06ES7407-OKR02-0AA06GK7443-1EX20-0XE06ES7407-OKA02-OAAO6ES7417-4HT14-0AB06ES7421-1BL01-0AA06ES7340-1CH02-0AE06ES7341-1BH02-0AE06ES7972-0AA02-0XA06ES7322-1BH01-0AA06ES7321-1BL00-0AA06ES7153-1AA03-0XB06ES7407-OKR02-0AA06GK7443-1EX20-0XE06ES7407-OKA02-OAAO6ES7417-4HT14-0AB06ES7421-1BL01-0AA06ES7340-1CH02-0AE06ES7341-1BH02-0AE06ES7972-0AA02-0XA06ES7322-1BH01-0AA06ES7321-1BL00-0AA06ES7153-1AA03-0XB06ES7407-OKR02-0AA06GK7443-1EX20-0XE06ES7407-OKA02-OAAO6ES7417-4HT14-0AB06ES7421-1BL01-0AA06ES7340-1CH02-0AE06ES7341-1BH02-0AE06ES7972-0AA02-0XA06ES7322-1BH01-0AA06ES7321-1BL00-0AA06ES7153-1AA03-0XB06ES7407-OKR02-0AA06GK7443-1EX20-0XE06ES7407-OKA02-OAAO6ES7417-4HT14-0AB06ES7421-1BL01-0AA06ES7340-1CH02-0AE06ES7341-1BH02-0AE06ES7972-0AA02-0XA06ES7322-1BH01-0AA06ES7321-1BL00-0AA06ES7153-1AA03-0XB06ES7407-OKR02-0AA06GK7443-1EX20-0XE06ES7407-OKA02-OAAO6ES7417-4HT14-0AB06ES7421-1BL01-0AA06ES7340-1CH02-0AE06ES7341-1BH02-0AE06ES7972-0AA02-0XA06ES7322-1BH01-0AA06ES7321-1BL00-0AA06ES7153-1AA03-0XB06ES7407-OKR02-0AA06GK7443-1EX20-0XE06ES7407-OKA02-OAAO6ES7417-4HT14-0AB06ES7421-1BL01-0AA06ES7340-1CH02-0AE06ES7341-1BH02-0AE06ES7972-0AA02-0XA06ES7322-1BH01-0AA06ES7321-1BL00-0AA06ES7153-1AA03-0XB06ES7407-OKR02-0AA06GK7443-1EX20-0XE06ES7407-OKA02-OAAO6ES7417-4HT14-0AB06ES7421-1BL01-0AA06ES7340-1CH02-0AE06ES7341-1BH02-0AE06ES7972-0AA02-0XA06ES7322-1BH01-0AA06ES7321-1BL00-0AA06ES7153-1AA03-0XB06ES7407-OKR02-0AA06GK7443-1EX20-0XE06ES7407-OKA02-OAAO6ES7417-4HT14-0AB06ES7421-1BL01-0AA06ES7340-1CH02-0AE06ES7341-1BH02-0AE06ES7972-0AA02-0XA06ES7322-1BH01-0AA06ES7321-1BL00-0AA06ES7153-1AA03-0XB06ES7407-OKR02-0AA06GK7443-1EX20-0XE06ES7407-OKA02-OAAO6ES7417-4HT14-0AB06ES7421-1BL01-0AA06ES7340-1CH02-0AE06ES7341-1BH02-0AE06ES7972-0AA02-0XA06ES7322-1BH01-0AA06ES7321-1BL00-0AA06ES7153-1AA03-0XB06ES7407-OKR02-0AA06GK7443-1EX20-0XE06ES7407-OKA02-OAAO6ES7417-4HT14-0AB06ES7421-1BL01-0AA06ES7340-1CH02-0AE06ES7341-1BH02-0AE06ES7972-0AA02-0XA06ES7322-1BH01-0AA06ES7321-1BL00-0AA06ES7153-1AA03-0XB06ES7407-OKR02-0AA06GK7443-1EX20-0XE06ES7407-OKA02-OAAO6ES7417-4HT14-0AB06ES7421-1BL01-0AA06ES7340-1CH02-0AE06ES7341-1BH02-0AE06ES7972-0AA02-0XA06ES7322-1BH01-0AA06ES7321-1BL00-0AA06ES7153-1AA03-0XB06ES7407-OKR02-0AA06GK7443-1EX20-0XE06ES7407-OKA02-OAAO6ES7417-4HT14-0AB06ES7421-1BL01-0AA06ES7340-1CH02-0AE06ES7341-1BH02-0AE06ES7972-0AA02-0XA06ES7322-1BH01-0AA06ES7321-1BL00-0AA06ES7153-1AA03-0XB06ES7407-OKR02-0AA06GK7443-1EX20-0XE06ES7407-OKA02-OAAO6ES7417-4HT14-0AB06ES7421-1BL01-0AA06ES7340-1CH02-0AE06ES7341-1BH02-0AE06ES7972-0AA02-0XA06ES7322-1BH01-0AA06ES7321-1BL00-0AA06ES7153-1AA03-0XB06ES7407-OKR02-0AA06GK7443-1EX20-0XE06ES7407-OKA02-OAAO6ES7417-4HT14-0AB06ES7421-1BL01-0AA06ES7340-1CH02-0AE06ES7341-1BH02-0AE06ES7972-0AA02-0XA06ES7322-1BH01-0AA06ES7321-1BL00-0AA06ES7153-1AA03-0XB06ES7407-OKR02-0AA06GK7443-1EX20-0XE06ES7407-OKA02-OAAO6ES7417-4HT14-0AB06ES7421-1BL01-0AA06ES7340-1CH02-0AE06ES7341-1BH02-0AE06ES7972-0AA02-0XA06ES7322-1BH01-0AA06ES7321-1BL00-0AA06ES7153-1AA03-0XB06ES7407-OKR02-0AA06GK7443-1EX20-0XE06ES7407-OKA02-OAAO6ES7417-4HT14-0AB06ES7421-1BL01-0AA06ES7340-1CH02-0AE06ES7341-1BH02-0AE06ES7972-0AA02-0XA06ES7322-1BH01-0AA06ES7321-1BL00-0AA06ES7153-1AA03-0XB06ES7407-OKR02-0AA06GK7443-1EX20-0XE06ES7407-OKA02-OAAO6ES7417-4HT14-0AB06ES7421-1BL01-0AA06ES7340-1CH02-0AE06ES7341-1BH02-0AE06ES7972-0AA02-0XA06ES7322-1BH01-0AA06ES7321-1BL00-0AA06ES7153-1AA03-0XB06ES7407-OKR02-0AA06GK7443-1EX20-0XE06ES7407-OKA02-OAAO6ES7417-4HT14-0AB06ES7421-1BL01-0AA06ES7340-1CH02-0AE06ES7341-1BH02-0AE06ES7972-0AA02-0XA06ES7322-1BH01-0AA06ES7321-1BL00-0AA06ES7153-1AA03-0XB0

The VLT® Midi Drive FC 280 delivers flexible and efficient motor control for use in a wide variety of automation and machine building applications. Flexible. Communicative. The VLT® Midi Drive FC 280 is strong on control performance, functional safety, and flexible fieldbus communication. Integrated functionality such as DC choke, RFI filter, Safe Torque Off (STO), and brake chopper saves you from finding space and budget to install extra components. Easy retrofit VLT Midi Drive is prepared for compatibility with the VLT® 2800. Its exterior dimensions, cable plugs, cable lengths, and set-up software tools enable easy retrofit in established plant or machinery concepts. Easy to use A USB port provides easy PC connectivity. The VLT® Memory Module MCM 102 option facilitates fast implementation of factory settings, transfer of settings, and easy commissioning. Power range 1 x 200-240 V .........................0.37-2.2 kW 3 x 200-240 V .........................0.37-3.7 kW 3 x 380-480 V .........................0.37-22 kW The smallest AC drives in the VLT® series are particularly suitable for side-by-side mounting with a high integration density. The typical features of Danfoss drives are still retained. Compact VLT® Micro Drive is up to 40 percent smaller than other AC drives with comparable power and built-in features. Protection for electronics To ensure a long service life, the cooling air does not flow directly over the power electronics. Power range 1 x 200-240 V...........................0.18-2.2 kW 3 x 200-240 V..........................0.25-3.7 kW 3 x 380-480 V .......................... 0.37-22 kW VLT® drives position you at the forefront of the energy-efficiency race. Outmaneuvering other precision drives, they excel, with remarkable fit, functionality and diverse connectivity. VLT® drives play a key role in the rapid urbanization through an uninterrupted cold chain, fresh food supply, building comfort, clean water and environmental protection. Benefit from the universally-compatible VLT® effectiveness where ease of use unites seamlessly with high 
VACON® Live Commissioning, maintenance, parameterization and monitoring of multiple drives. Supported drives: VACON® 10, VACON® 20, VACON® 20 X, VACON® 100 X, VACON® 100 family VACON® Loader Updating AC drive firmware and installing application software. Supported drives: VACON® 10, VACON® 20, VACON® 20 X, VACON® 100 X, VACON® 100 family VACON® NCDrive Commissioning, maintenance, parameterization and monitoring of drives. Supported drives: VACON® NXP, VACON® NXS, VACON® NXL VACON® NCLoad Updating AC drive firmware and installing application software. Supported drives: VACON® NXL, VACON® NXS, VACON® NXP VACON® Customizer To freely customize the operation of an AC drive. Supported drives: VACON® 100 INDUSTRIAL, VACON® 100 FLOW, VACON® 100 X VACON® Programming An AC drive application programming tool to optimize drive behavior. Supported drives: VACON® 20, VACON® 20 X, VACON® 100 family, VACON® 100 X, VACON® NXS, VACON® NXP VACON® Key Manage and handle VACON® NXP Grid Converter licenses. Supported drives: VACON® NXP Grid Converter VACON® Layout Configure and obtain documentation Supported drives: VACON® NXP System Drive VACON® Documentation Wizard Diagrams and drawings Supported drives: VACON® NXC VACON® Harmonics Simulate the expected harmonics of an AC drive or group of drives. Supported drives: VACON® NXS, VACON® NXP, VACON® 10, VACON® 20, VACON® 20 X, VACON® 100 family VACON® Save Calculate energy savings when using an AC drive with pumps, fans and compressors.

Emerson Industrial Automation & Control PLCs are next-generation programmable logic controllers that enable more comprehensive control and production optimization to give you peace of mind while helping realize higher performance of operations in any environment

IC200ALG230 Analog Input Module, 12 Bit Voltage Current, 4 channels IC200ALG240 Analog Input Module, 16 Bit Voltage Current 8 Channels IC200ALG260 Analog Input Module, 12 Bit Voltage Current 8 Channels IC200ALG261 Analog Input Module, 15 Bit Differential Voltage, 8 Channels IC200ALG262 Analog Input Module, 15 Bit Differential Current, 8 Channels IC200ALG263 Analog Input Module, 15 Bit Voltage 15 Channels IC200ALG264 Analog Input Module,15 bit Current 15 channels IC200ALG265 Analog Input Module, 15 bit Voltage, 15 channels, TUV approved. IC200ALG266 Analog Input Module, 15 bit, Current, 15 Channel TUV Approved. IC200ALG320 Analog Output Module, 12 bit Current, 4 channels IC200ALG321 Analog Output Module, 12 Bit Voltage, 4 Channels IC200ALG322 Analog Output Module, 12 Bit Voltage, 4 Channels IC200ALG325 Analog Output Module, 13 Bit Voltage, 8 Channels IC200ALG326 Analog Output Module, 13 Bit Current, 8 Channels IC200ALG327 Analog Output Module, 13 Bit Voltage, 12 Channels IC200ALG328 Analog Output Module, 13 Bit Current, 12 Channels IC200ALG331 Analog Output Module, 16 Bit Voltage Current, 4 Channels IC200ALG430 Analog Mixed Module, 12 Bit Input Current 4 Channels and Output Current 2 Channels IC200ALG431 Analog Mixed Module, 12 Bit, 0-10VDC Input, 4 Channels and Output, 2 Channels IC200ALG432 Analog Mixed Module, 12 Bit, + -10VDC Input 4 Channels, and + -10VDC Output 2 Channels IC200ALG620 Analog Input Module, 16 Bit RTD, 4 Channels IC200ALG630 Analog Input Module, 16 Bit Thermocouple, 7 Channels IC200BEM002 PLC Network Communications Profibus-DP (Slave) IC200BEM003 PLC Network Communications Profibus-DP (Master) IC200BEM103 DeviceNet Network Control Module IC200CBL001 Versamax Cable for CPU Cable Assembly Programming RS232 IC200CHS001 I O carrier barrier style IC200CHS002 I O carrier box style IC200CHS003 I O carrier connector style IC200CHS005 I O carrier spring style IC200CHS006 Communications carrier IC200CHS011 I O interposing barrier style IC200CHS012 I O interposing box style IC200CHS014 I O interposing box style Thermocouple cold junction compensation IC200CHS015 I O interposing spring style IC200CHS022 Compact I O carrier box style IC200CHS025 Compact I O carrier spring style IC200CHS101 I O interposing disconnect style, 16 point IC200CHS102 I O interposing disconnect style, 16 point expansion IC200CHS111 I O interposing relay style, relay 8 amps isolated, fused 16 points IC200CHS112 I O interposing relay style, relay 8 amps isolated, fused 16 points expansion unit IC200CHS121 I O interposing fuse style 16 point IC200CHS122 I O interposing fuse style 16 point expansion IC200CHS211 VersaMax modular 16 point I O Interposing relay base. Replaceable relays (8amps) and fused. Field terminals are removable. Relays are controlded by 24VDC 0.5A outputs from the VersaMax I O module IC200MDL740 and MDL750. supports one expansi IC200CMM020 Modbus Master module for VersaMax Genius NIU. Module supports one RS-485 serial port. IC200CPU001 CPU 34K user configurable user memory, 1.80MSEC K Boolean one RS232 and one RS485 serial ports IC200CPU002 CPU 42K user configurable user memory, 1.80MSEC K Boolean one RS232 and one RS485 serial ports IC200CPU005 CPU 128K user configurable user memory, 0.8MSEC K Boolean one RS232 and one RS485 serial ports IC200CPUE05 CPU 128K user configurable user memory, 0.8MSEC K Boolean one IC200DBI001 Remote I O DeviceNet network interface unit IC200EBI001 Remote I O Ethernet network interface unit

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Our company has gained name and fame in presenting Industrial Automation System.

Our Service areas are :-

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leading supplier of combustion systems acclaimed for their fuel efficiency leading to operational savings. Our burners are the first choice of OEMs, consultants and users in all sectors from metals, food processing and chemicals to ceramics, forgings, auto components and cement.

Our range covers:

• Oil, gas and dual-fuel burners
• Regenerative burners
• Self-recuperative burners
• Centrifugal fans and blowers
• Oil filtering, heating and pumping systems
• Ratio and pressure regulating valves
• Pressure jet burners
• Control valve trains
• Hot air generators
• Indurating burners for pelletizing plants
• Ignition and flame failure systems
• Burner management panels

custom-engineered control systems and process automation for combustion appliactions. These include regulation of air and fuel using ratio control, mass flow and pulse firing systems.

Burner Management Solutions that are tailor made to the customer's specific requirement. These systems incorporate multiple features such as:
● Auto Ignition
● Flame Monitoring
● Auto Temperature Control
and have in-built safety options that make sure that operation is completely smooth.

Products:
● Burner Management System (BMS)
● Motor Control Center (MCC) panel
● BMS cum MCC panel
● PLC based panels with HMI/SCADA

Wesman Furnace Automation
Continental Furnace Automation
technotherma Furnace Automation
Trymax Furnace Automation
Encon thermal Furnace Automation
Steefo Furnace Automation
PProlling  Furnace Automation
Gaysons Furnace Automation
Tenova Furnace Automation
Andritz Furnace Automation
SMS Furnace Automation
Danieli Furnace Automation
Ametek Furnace Automation
thermprocess Furnace Automation
Russula Furnace Automation
Metech Furnace Automation


Honeywell DCS & SCADA Experion® PKS
Honeywell Distributed Control System (DCS) - Experion LXExperion® PKS C300 ControllerPlantCruise by ExperionControl Honeywell Experion PC C300 DCS SystemHoneywell Experion C300 DCS TrainingHoneywell DCS Prfoibus IO MappingHoneywell Experion DCS TrainingHoneywell Experion LX Distributed Control SystemHoneywell Experion LX DCSHoneywell Distributed Control Systems (DCS)

R.A. SystemRegulation and Automation SystemsVia Adamello 9 - 20010 BAREGGIO (MI) - Italy 

control system of billet reheating furnace, planned for the purpose of energy savings, is described. The characteristic of the system is that the heat pattern, which minimizes heat loss due to the exhaust gases by keeping the charging zone temperature set-point of the furnace as low as possible, is calculated on real time under the following conditions; (1) all billets are discharged at the adequate temperature for rolling in the mill, and (2) it is necessary to maintain productivity to meet the demand of the mill. This article describes the system features, the basic control philosophy, the implimentation and the operational results. This system has achieved energy saving of 10, 000 kcal/t in billet heating and has suppressed the fluctuation of extracted billet temperature from aimed one to ±15°C.

We offer PLC based Furnace control system which provides very flexible Operational environment. Precise control of temperature can be achieved by PLC. Monitoring of required parameter can be done by using HMI or SCADA. The system can give Auto-Manual Control Feature without affecting operation cycle of furnace and auto calculation of time cycle through PLC in auto mode based on depth parameter. The system is consisting of furnace monitoring and control software which captures, stores temperature & other critical data from heat treatment process. User defined Report formats; recipe can be helpful for continuous product improvement & Quality management.

• Best Quality of material can be produced by automated precise Control Energy Saving
•  Reduced material Cost; Reduced manufacturing Cost
• Manpower Cost Reduction because automated process Reduced Scaling
• Reduced Production time
• Increased Furnace life

Induction heating is the process of heating an electrically conducting object by electromagnetic induction, where eddy currents are generated within the metal and resistance leads to Joule heating of the metal. So it is possible to heat a metal without direct contact and without open flames or other heat sources (like IR) An induction heater consists of an electromagnet (coil), through which a high-frequency alternating current (AC) is passed. The frequency of AC used depends on the object size, material type, coupling (between the work coil and the object to be heated) and the penetration depth. An induction heating system is composed by an inductor (to generate the magnetic field) and a converter (to supply the inductor with a time-varying electrical current).

The control structure is based on a powerful, state-of-the art Danieli Automation Process Automation Controller (DA-PAC), that communicates with power part controller (modulator board) with Ethercat and with field bus with Level 1 plant automation.

• Model Predictive Control,
• Distributed Model Predictive Control,
• Energy Consumption,
• Energy Conservation,
• Coupling Effect,
• Industrial Plants,
• Steel Industry,
• Hot Rolling,
• Blast Furnace,
• Sampling Time,
• Transfer Function,
• Iterative Algorithm,
• Multiple-input Multiple-output,
• Tracking Performance,
• Exhaust Gas,
• Power Demand,
• Quadratic Programming,
• Proportional-integral-derivative,
• Prediction Horizon,
• Temperature Zone,
• Control Zone,
• Heating Zone,
• Output Coupler,
• Local Optimization Problem,
• Control Horizon,
• Steel Plant,
• Static Gain,
• Distributed Algorithm,
• Temperature Set Point,
• Optimal Control
  
  
  

Industrial Tank Level Monitor for Oil, Diesel, Chemical and Water Tanks – NB-IoT & Cat-M LTE US & Worldwide Coverage Remote monitoring of Industrial tanksQuick and easy installation | Built for harsh
 environmentsGet instant low-level alerts when it’s time to refillAdjustable settings for accurate monitoring of any tank size or shape | Vertical or HorizontalSuitable for liquids compatible with stainless steel10+ years of battery life
Industrial Tank Level Monitor for Oil, Diesel, Chemical and Water Tanks – NB-IoT & Cat-M LTE US & Worldwide Coverage 

• Remote monitoring of Industrial tanks
• Quick and easy installation | Built for harsh environments
• Get instant low-level alerts when it’s time to refill
• Adjustable settings for accurate monitoring of any tank size or shape | Vertical or Horizontal
• Suitable for liquids compatible with stainless steel
• 10+ years of battery life

Tank Level Monitoring SystemRemotely monitors gas storage levelsAir Products’ Tank Monitoring System is a convenient, reliable way to remotely monitor your storage tank levels. Not only does this system help you manage your industrial gas supply, but it also allows detection of abnormal gas usage and tracking of tank liquid and gas vaporizer temperature. All data is conveniently stored and remotely accessible via a secure system. This SMART system features Air Products’ Process Intelligence—our IIOT (Industrial Internet of Things) driven approach to process optimization, applying decades of experience in gas supply, applications knowledge and safety.
Tank Monitoring System Know what's going on inside your gas storage tanks, from anywhere.

Tank Monitoring System Know what's going on inside your gas storage tanks, from anywhere.
imple and Powerful Tank Level Monitoring

Remotely check liquid levels in multiple tanks, across multiple sites for real time access to data to reduce costs and improve efficiency.

Rosemount Raptor Tank Gauging System

TankRadar Pro Tank Gauging System (Old Model)

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IC200CMM020 Modbus Master module for VersaMax Genius NIU. Module supports one RS-485 serial port. IC200CPU001 CPU 34K user configurable user memory, 1.80MSEC K Boolean one RS232 and one RS485 serial ports IC200CPU002 CPU 42K user configurable user memory, 1.80MSEC K Boolean one RS232 and one RS485 serial ports IC200CPU005 CPU 128K user configurable user memory, 0.8MSEC K Boolean one RS232 and one RS485 serial ports IC200CPUE05 CPU 128K user configurable user memory, 0.8MSEC K Boolean one IC200DBI001 Remote I O DeviceNet network interface unit IC200EBI001 Remote I O Ethernet network interface unit IC200ERM001 Expansion receiver isolated IC200ERM002 EXPANSION RECEIVER NON-ISOLATED IC200ETM001 EXPANSION TRANSMITTER IC200GBI001 REMOTE I O Genius NETWORK INTERFACE UNIT IC200KIT001 The kit includes VersaPro (IC640VPS002), CAD files, programming cable, IC200MDD840 Mixed 24VDC POS LOG input group 20 point output relay 2.0 amp per point 12 point IC200MDD841 Mixed 24VDC POS LOG input group 20 point output 24VDC output 12 point. IC200MDD842 Mixed 24VDC POS LOG input group 16 point output 24VDC 0.5 amp with ESCPoutput 16 point. IC200MDD843 Mixed 24VDC POS LOG input group 10 point relay output 2 amp output 6 point. IC200MDD844 Mixed 24VDC POS LOG input group 16 point 24 VDC output 16 point. IC200MDD845 Mixed 24VDC POS LOG input group 16 point isolated 2 amp relay output 8 point. IC200MDD846 Mixed 120VAC POS LOG input group 8 point isolated 2 amp relay output 8 point. IC200MDD847 Mixed 240VAC input group 8 point isolated 2 amp relay output 8 point. IC200MDD848 Mixed output 120VAC 0.5A per point isolated 8 point input 120VAC group point IC200MDD849 Mixed output relay 2.0 amp per point isolated 8 point input 120VAC isolated 8 point IC200MDD850 MIXED OUTPUT RELAY 2.0A PER PT ISOLATED 8PT INPUT 240VAC ISO 4PT IC200MDD851 MIXED OUTPUT 12 24VDC POS GRP 16PT INPUT 5 12VDC POS NEG GRP 16 PT IC200MDL140 Input 120VAC (1 group of 8) 8 point. IC200MDL141 Input 240VAC (1 group of 8) 8 point. IC200MDL143 Input 120VAC isolated 8 point. IC200MDL144 Input 240VAC isolated 4 point. IC200MDL240 Input 120VAC (2 group of 8) 16 point. IC200MDL241 Input 240VAC (2 group of 8) 16 point. IC200MDL243 Input 120VAC isolated 16 point. IC200MDL244 Input 240VAC isolated 8 point IC200MDL329 Output 120VAC 0.5 amp per point isolated 8 points IC200MDL330 Output 120VAC 0.5 amps per point isolated 16 points IC200MDL331 Output 120VAC 2 amps per point isolated 8 points IC200MDL631 Input 125VDC POS NEG logic isolated 8 point IC200MDL632 Input 125VDC POS NEG logic isolated 16 point IC200MDL635 Input 48VDC POS NEG logic (2 groups of 8) 16 points IC200MDL636 Input 48VDC POS NEG logic (4 groups of 8) 32 points IC200MDL640 Input 24VDC POS NEG logic (2 groups of 8) 16 points IC200MDL643 Input 5 12VDC POS NEG logic (2 groups of 8) 16 points IC200MDL644 Input 5 12VDC POS NEG logic (4 groups of 8) 32 points IC200MDL650 Input 24VDC POS NEG logic (4 groups of 8) 32 points

Over the years the demand for high quality, greater efficiency and automated machines has increased in this globalised world. The initial phase of the process focuses on passing the inputs to the boiler at a required temperature, so as to constantly maintain a particular temperature in the boiler. The process mainly focuses on level, pressure and flow control at the various stages of the boiler plant. Thus the temperature in the boiler is constantly monitored and brought to a constant temperature as required by the power plant. The automation is further enhanced by constant monitoring using SCADA screen which is connected to the PLC by means of communication cable. At the automated power plant, the boiler is controlled by Variable Frequency Drive (VFD) to put in action the required processes to be carried out at the boiler.

PROCESS DESCRIPTION

Conventional equipment systems are prone to errors due to the involvement of humans in the data collection and processing using complicated mathematical expressions. Thus what we require is a system that collects raw data, processes it and presents it in values which can be verified and compared with the standard values. All the values can be filled up by the introduction of the automation technique into the power plants. The automation technique involving the automatic control of all the processes which includes the monitoring and inspection needs provides for a very efficient system. The automation process helps the company having the power plant to reduce the amount of errors that occur , reduction in the human resources, increased efficiency, and most importantly very cost effective.

Conventional equipment systems are prone to errors due to the involvement of humans in the data collection and processing using complicated mathematical expressions. Thus what we require is a system that collects raw data, processes it and presents it in values which can be verified and compared with the standard values. All the values can be filled up by the introduction of the automation technique into the power plants. The automation technique involving the automatic control of all the processes which includes the monitoring and inspection needs provides for a very efficient system. The automation process helps the company having the power plant to reduce the amount of errors that occur , reduction in the human resources, increased efficiency, and most importantly very cost effective.

CONTROL PARAMETERS IN BOILER

Level Control Steam Drum level, De-aerator level and hot well level. Pressure Control Force draft pressure, Induced draft pressure, Steam drum pressure, Deaerator pressure, Turbine inlet steam pressure, balanced draft pressure. Flow Control Air flow, Steam flow, Water flow. Temperature Control Deaerator temperature, Steam drum temperature, Underbed boiler temperature, Turbine inlet steam temperature, Flue gas temperature. 

Our list of references for this type of installation covers all types of furnaces: Pusher Furnaces, Refractory Long-product Furnaces, Tubular Long-product Furnaces, Walking-beam Furnaces, Rotating-beam Furnaces, etc.

Within the framework of Heating Furnace control we have developed up to three different applications implemented in different control systems: PCs or PLCs, covering a furnace’s entire control and regulation range.

From level 0 instrumentation to 1.5 level optimization, through to level 1 Sequential and Technologic Control:

• Sequential Control System - controls the Furnace kinematics, loading and downloading maneuvers and the control of auxiliaries, like hydraulics, lubrication, furnace cooling, etc. 
• Technologic Control System – controls all that related to instrumentation and regulation of a furnace, like PID temperatures loops, air/fuel or air/gas cross-regulation, with precise control of air/fuel rate, recoverer control, etc.
• Among the regulation loops and associated tasks that control this application are the following:
• Regulation of temperature for each of the areas, adjustment of air/gas output, regulation of pressure in combustion air-, Furnace pressure regulation, protection of the combustion air recoverer;  by dilution of fumes or hot air  exhaust.  Control and regulation of a furnace’s cooling circuits: level, flow and temperature. Control of valves and combustion fans during operation.
• Regulation of air and fuel flow with the cross-control system.  Up to two thermocouples are installed per area. With this it is possible to control the plausibility of the measurement and an automatic switching of feed back element, in case of breakdown.
• Indication of total fuel consumptions – monitoring of process values and editing of historics (trending, logging).

emperature monitoring, PID control, fuel/air ratio, SCADA, predictive maintenance, and remote operation. These terms encompass the core functionalities and benefits of automating a furnace system.Here's a more detailed breakdown:Core Automation Concepts:Real-time Temperature Monitoring:Continuously tracking and displaying temperature data to ensure precise heating. PID Control:A feedback control loop system (Proportional-Integral-Derivative) used for precise temperature regulation. Automated Fuel and Air Regulation:Dynamically adjusting the air-fuel mixture for optimal combustion efficiency. SCADA (Supervisory Control and Data Acquisition):A system used for monitoring and controlling furnace operations, often involving data collection and analysis. Predictive Maintenance:Using data analysis to anticipate potential equipment failures and schedule maintenance proactively. Remote Operation and Diagnostics:Allowing for monitoring and control of the furnace from a remote location. Related Technologies & Concepts:Micro Furnace:Refers to a smaller scale furnace, often used in research or specialized applications, where precise temperature control is crucial. Industrial Safety:Automation features are vital for ensuring safe furnace operation and preventing accidents. Energy Efficiency:Automation helps optimize fuel consumption and reduce energy waste. Combustion Optimization:Fine-tuning the air-fuel mixture to achieve the most efficient and complete combustion. DCS (Distributed Control System):A control system used in larger industrial processes, often integrated with SCADA for furnace automation. Heating Zones:Different sections within a furnace, each with its own temperature requirements and control. Soaking Zones:Areas within the furnace where materials are held at a specific temperature for a period of time. AFUE (Annual Fuel Utilization Efficiency):