Tekglobal Technologies

SIMATIC PCS 7 ManagementConsole V10.0Without SIMATIC PCS 7 SoftwareMedia Package• Goods delivery6ES7658-5BX78-2YB5• Online delivery6ES7658-5BX78-2YH5Without SIMATIC PCS 7 SoftwareMedia Package- 10 agents 6ES7658-5BA00-2YB5- 50 agents 6ES7658-5BB00-2YB5- 100 agents 6ES7658-5BC00-2YB5License key , online Certificate of License- 10 agents 6ES7658-5BA00-2YH5- 50 agents 6ES7658-5BB00-2YH5- 100 agents 6ES7658-5BC00-2YH5
SIMATIC PCS 7 Software UpdateEngineering AS/OS6ES7658-1XX00-0YL8• PCS 7 Software  LogicMatrix6ES7658-1JX00-0YL8OS Single Station6ES7658-2AX00-0YL8OS Server6ES7658-2BX00-0YL8• PCS 7 Software  Process Historian, Information Server6ES7652-7XX00-0YL8• PCS 7 Software  forOS Client, SFC Visualization6ES7658-2CX00-0YL8• PCS 7 Software  forWeb Server6ES7658-2GX00-2YL8Maintenance Station6ES7658-7GX00-0YL8SIMATIC BATCH Server/Single Station6ES7657-0SA00-0YL8SIMATIC BATCH Client6ES7657-0XX00-2YL8SIMATIC Route Control6ES7658-7DX00-0YL8 (SIMATIC PCS 7 products used in a different context, as well as SIMATIC S7products used with SIMATIC PCS 7)• SIMATIC PDM Basic Software Update6ES7658-3XX01-0YL8• SIMATIC PDM Complete Software6ES7658-3XX02-0YL8• S7-PLCSIM Software  6ES7841-0CA01-0YX2SUS Compact, Compactextension; requirement: Current software version; goods deliveryOS Single Station6ES7658-2AX00-0YM8OS Server6ES7658-2BX00-0YM8• PCS 7 Software  forOS Client, SFC Visualization6ES7658-2CX00-0YM8• PCS 7 Software  forSIMATIC BATCH Server/Single Station6ES7657-0SA00-0YM8• PCS 7 Software  forSIMATIC BATCH Client6ES7657-0XX00-2YM8Engineering AS/OS6ES7658-1XX00-0YV8OS Single Station6ES7658-2AX00-0YV8OS Server6ES7658-2BX00-0YV8• PCS 7 Software  Process Historian, Information Server6ES7652-7XX00-0YV8• PCS 7 Software  forOS Client, SFC Visualization6ES7658-2CX00-0YV8• PCS 7 Software  forWeb Server6ES7658-2GX00-2YV86ES7658-7GX00-0YV86ES7657-0SA00-0YV86ES7657-0XX00-2YV86ES7658-7DX00-0YV8
6ES7658-3XX01-0YV86ES7658-3XX02-0YV8SUS Engineering AS/OS • PCS 7 AS/OS Engineering Software,PCS 7 AS Engineering Software• PCS 7 ES Single Station (AS/OS: 250 POs)• PCS 7 Management Console• PCS 7 Import-Export Assistant• PCS 7 SFC Visualization• PCS 7 BCE• IE S7 license for communication via CP 1623/CP 1628SUS Logic Matrix • PCS 7 Logic Matrix ViewerSUS PDM Basic1) • PDM BasicPDM ServicePDM S7PDM PCS 7• PDM HART ServerSUS PDM Complete1) • PDM stand-alone serverPDM PCS 7 serverPDM PCS 7-FF• PDM HART Server• PCS 7 OS Software Single Station,PCS 7 OS Software Single Station Redundancy (for one• PCS 7 OpenPCS 7/OS Client• PCS 7 OpenPCS 7• PCS 7 SFC Visualization• PCS 7 BCESUS OS server
• PCS 7 OS Software Server,PCS 7 OS Software Server Redundancy (for one server)• PCS 7 OpenPCS 7/OS Client• PCS 7 OpenPCS 7• PCS 7 SFC Visualization• PCS 7 BCE• PCS 7 Process Historian Basic Package,PCS 7 Process Historian Redundancy (for one server)PCS 7 Process Historian and Information Server Basic Package• PCS 7 Process Historian Archive BATCH• PCS 7 Process Historian OPC UA Server• PCS 7 Information Server Basic Package• PCS 7 OS Software Client• PCS 7 SFC VisualizationSUS Web Server • PCS 7 Web Server• PCS 7 Web Diagnostics Server• PCS 7 Web Diagnostics ClientSUS Maintenance Station • PCS 7 Maintenance Station Engineering• PCS 7 Maintenance Station Runtime Basic Package• PCS 7 OS Software ClientServer/Single Station• PCS 7 SIMATIC BATCH Server• PCS 7 SIMATIC BATCH Single Station Package• PCS 7 SIMATIC BATCH Basic• PCS 7 SIMATIC BATCH API• PCS 7 BCEDesign (continued)SUS SIMATIC BATCH Client • PCS 7 SIMATIC BATCH Client• PCS 7 SIMATIC BATCH Recipe SystemSUS SIMATIC RouteControl

The Beamex MC5 was an all-in-one documenting multifunction calibrator for calibrating pressure, temperature, electrical and frequency signals. The modular construction of the MC5 provided flexibility for user-specific requirements.
The Beamex MC5 was the world’s first Fieldbus calibrator: a combination of a calibrator and a fieldbus configurator in one unit.

The MC6 is the new MC5The Beamex MC6 Advanced Field Calibrator and Communicator combinines advanced functionality with ease of use.
Execute calibrations automatically, capture data digitally at source, and store calibration results securely. The Beamex MC6 is a high-accuracy field calibrator that offers calibration capabilities for pressure, temperature, and various electrical signals. It is also a multi-bus field communicator for fieldbus instruments.
The MC6 is a documenting calibrator that communicates with Beamex calibration management software, enabling a fully digitalized calibration process.



Beamex MC6Execute cal­ib­ra­tions auto­mat­ic­ally, capture data digitally at source, and store calibration results securely. The Beamex MC6 is a high-accuracy field calibrator that offers calibration cap­ab­il­it­ies for pressure, temperature, and various electrical signals. It is also a multi-bus field com­mu­nic­at­or for fieldbus instruments. Ready for the field As a mul­ti­func­tion calibrator with built-in field com­mu­nic­at­or, the
Beamex MC6-Ex intrinsically safe field calibrator and communicatorBeamex MC6-ExThe Beamex MC6-Ex is the world’s most accurate in­trins­ic­ally safe field calibrator and com­mu­nic­at­or. It is ATEX, IECEx, and North American certified and can be used in all hazardous areas. It offers calibration cap­ab­il­it­ies for pressure, temperature, and various electrical signals, and can be used as a multi-bus com­mu­nic­at­or for fieldbus instruments. The safest choice
Beamex MC6-T advanced temperature calibrator and communicatorBeamex MC6-TThe Beamex MC6-T combines a state-of-the-art temperature dry block with built-in mul­ti­func­tion process calibrator and com­mu­nic­at­or technology. It offers versatility that no other temperature calibrator can match, providing calibration cap­ab­il­it­ies for temperature, pressure, and various electrical signals as well as a multi-bus com­mu­nic­at­or for fieldbus instruments. Ready for the field The MC6-T is unique in
Beamex MC6-WS workshop calibrator and communicatorBeamex MC6-WSThe Beamex MC6-WS is a high-accuracy, workshop calibrator and com­mu­nic­at­or.

Beamex MC6 Advanced Field Calibrator and CommunicatorBeamex MC6 is an advanced, high-accuracy field calibrator and communicator. It offers calibration capabilities for pressure, temperature and various electrical signals. The MC6 also contains a full fieldbus communicator for HART, FOUNDATION Fieldbus and Profibus PA instruments. The usability and ease-of-use are among the main features of theMC6. It has a large 5.7″ color touch-screen with a multilingual user interface. The robust IP65-rated dust- and water-proof casing, ergonomic design and light weight make it an ideal measurement device for field use in various industries, such as the pharmaceutical, energy, oil and gas, food and beverage, service as well as the petrochemical and chemical industries.
The MC6 is one device with five different operational modes, which means that it is fast and easy to use, and you can carry less equipment in the field. The operation modes are: meter, calibrator, documenting calibrator, data logger and fieldbus communicator. In addition, the MC6 communicates with Beamex CMX calibration software, enabling fully automated and paperless calibration and documentation. In conclusion, the MC6 is more than a calibrator.
FeaturesAccuracyHigh-accuracy, advanced field calibrator and communicator.UsabilityCombines advanced functionality with ease-of-use.VersatilityVersatile functionality beyond traditional calibration applications.CommunicatorFull multi-bus communicator for HART,FOUNDATION Fieldbus and Profibus PA instruments.IntegrationAutomates calibration procedures for paperless calibration management.

Temperaturecalibrators7911A2ConstantTemperatureIceBath
Fluke729ProAutomaticPressureCalibratorMultifunctioncalibratorsFluke726PrecisionMultifunctionCalibratorsMultifunctioncalibratorsFluke754DocumentingProcessCalibrator-HARTTemperaturecalibrators1560BlackStackThermometerReadoutProcesscalibration1529Chub-E4StandardsThermometerTemperaturecalibratorsFlukeCalibration1524HandheldThermometerReadoutTemperaturecalibratorsFlukeCalibration1523HandheldThermometerReadoutIRthermometersFluke789FCProcessMeter™andTemperatureKit
Fluke718PressureCalibratorTemperaturecalibratorsFlukeCalibration6102/7102/7103Micro-BathTemperaturecalibratorsFlukeCalibration9150ThermocoupleFurnacemAloopcalibratorsFluke789ProcessMeter™mAloopcalibratorsFluke709HPrecisionmALoopCalibratorwithHARTCommunications/DiagnosticsmAloopcalibratorsFluke707CurrentLoopCalibratorwithQuickClickKnobmAloopcalibratorsFluke715Volt/mALoopCalibratorTemperaturecalibratorsFlukeCalibration9009Dual-WellDry-WellTemperaturecalibratorsFlukeCalibration4180/4181PrecisionIRCalibratorsMultifunctioncalibratorsFluke725MultifunctionProcessCalibrator
Fluke729AutomaticPressureCalibratorTemperaturecalibratorsHart5947MiniMetal-CasedAluminumCellTemperaturecalibratorsHart5610,5611A,5611T,5665SecondaryReferenceThermistorProbesRFcalibration1521/1522HandheldThermometerReadouts
Fluke2271AIndustrialPressureCalibratorMultifunctioncalibratorsFluke744DocumentingProcessCalibrator-HARTTemperaturecalibratorsCalibrationBathFluidsTemperaturecalibrators9117AnnealingFurnaceFlukecalibrationsoftwareMET/TEMPIIVersion4Temperaturecalibrators3125SurfaceProbeCalibratormAloopcalibrators710mALoopValveTesterMultifunctioncalibratorsFluke154HARTCommunicatormAloopcalibratorsFluke709PrecisionmALoopCalibratorDigitalmultimetersFluke787ProcessMeterDigitalMultimeterFluketesttoolssoftwareFluke750SWDPCTrack2CalibrationManagementSoftwareFluketesttoolssoftwareFluke709H/TrackHARTCommunicationsSoftwareIntrinsicallysafeFluke707ExIntrinsicallySafemALoopCalibrator

calibration7526APrecisionProcessCalibratorMultifunctioncalibratorsFluke753DocumentingProcessCalibratorMultifunctioncalibratorsFluke754DocumentingProcessCalibrator-HARTMultifunctioncalibratorsFluke725MultifunctionProcessCalibratorMultifunctioncalibratorsFluke744DocumentingProcessCalibrator-HARTIntrinsicallysafeFluke725ExSeriesProcessCalibrator
Fluke712RTDProcessCalibratorcalibrators5522AMulti-ProductCalibrator
Fluke717PressureCalibratorTemperaturecalibratorsFluke714ThermocoupleCalibratorMultifunctioncalibratorsFluke154HARTCommunicator
Fluke750PSeriesPressureModulesMultifunctioncalibratorsFluke726PrecisionMultifunctionCalibratorsFluketesttoolssoftwareFluke750SWDPCTrack2CalibrationManagementSoftwareTemperaturecalibratorsFlukeCalibration6109A/7109APortableCalibrationBathscalibration5700A/5720AMultifunctionCalibratorscalibrators5730AHighPerformanceMultifunctionCalibrator
Fluke729ProAutomaticPressureCalibrator
Fluke729AutomaticPressureCalibrator
FlukeCalibrationE-DWTElectronicDeadweightTester
Fluke719PressureCalibratorPortableoscilloscopes9500BOscilloscopeCalibratorProcesscalibration6270APressureController/Calibrator
Fluke718PressureCalibratorTemperaturecalibratorsFluke714BThermocoupleCalibratorcalibrators5502EMulti-ProductCalibratorcalibration5502AMulti-ProductCalibratorcalibration525BTemperature/PressureCalibratorcalibration5500EMulti-ProductCalibratorcalibration525ATemperature/PressureCalibratorPressurecalibration7250LPLowPressureController/Calibratorcalibrators5322ASafetyTesterCalibratormAloopcalibratorsFluke707CurrentLoopCalibratorwithQuickClickKnobcalibratorsFluke9500CHigh-PerformanceOscilloscopeCalibratorcalibrators5080AHighComplianceMulti-ProductCalibratormAloopcalibratorsFluke709HPrecisionmALoopCalibratorwithHARTCommunications/DiagnosticsmAloopcalibratorsFluke715Volt/mALoopCalibratormAloopcalibratorsFluke709PrecisionmALoopCalibratorcalibration


 

Micro Motion ELITE Coriolis Flow MetersMicro Motion ELITE Coriolis Flow MetersHigh precision flow and density measurement solution with very low pressure drop for liquids, gases, or slurries.Micro Motion F-Series Coriolis Flow MeterMicro Motion F-Series Coriolis Flow MeterHighly accurate sensors for mass flow, volume flow, and density measurement in a cleanable compact design.Micro Motion 2700 Multiple Variable Flow TransmitterMicro Motion 2700 Multiple Variable Flow TransmitterIntegral or field-mounted MVD technology transmitter for applications requiring simultaneous monitoring of multiple flow variables.Micro Motion G-Series Coriolis Flow MeterMicro Motion G-Series Coriolis Flow MeterCompact, lightweight flow meter with up to five configurable I/O channels and Smart Meter Verification for uninterrupted monitoring.Micro Motion 1700 Single Variable Flow TransmitterMicro Motion 1700 Single Variable Flow TransmitterIntegral or field-mounted MVD technology transmitter for applications requiring only a single flow variable output.Micro Motion R-Series Coriolis Flow MetersMicro Motion R-Series Coriolis Flow MetersFlow and density measurement in a low footprint and drainable design for general process, water, and non-critical applications.Micro Motion 5700 Flow TransmitterMicro Motion 5700 Flow TransmitterField-mount transmitter with MVD technology, detailed measurement history, & real-time indication of multi-phase flow events.Micro Motion FDM Fork Density MeterMicro Motion FDM Fork Density MeterDirect-insertion meter for continuous, real-time density and concentration measurement in pipelines, bypass loops, and tanks.Micro Motion CDM100 Compact Density MeterMicro Motion CDM100 Compact Density MeterDesigned for metering of high-value products such as crude oil, refined hydrocarbons, alcohol, & many aggressive process liquids.Micro Motion 4200 Coriolis Flow MeterMicro Motion 4200 Coriolis Flow MeterLow energy, loop-powered design enables easy integration of Coriolis into existing processes, Wireless THUM option.Micro Motion H-Series Coriolis Flow MetersMicro Motion H-Series Coriolis Flow MetersHygienic, compact, and drainable Coriolis flow and density sensors for a wide variety measurement applications with sanitary requirements.Micro Motion 4700 Coriolis Field Mount TransmitterMicro Motion 4700 Coriolis Field Mount TransmitterCompact integral mount transmitter with up to three pairs of wiring terminals with configurations for integrated systems and skids.Micro Motion T-Series Coriolis Flow MetersMicro Motion T-Series Coriolis Flow MetersStraight tube full-bore flow and density meters with built-in balance bar and titanium wetted parts for corrosion resistance.Micro Motion 1600 TransmittersMicro Motion 1600 TransmittersProvides the scalability, compatibility, and performance in a compact format.Micro Motion 3700 Flow Transmitter & ControllerMicro Motion 3700 Flow Transmitter & ControllerRemote field-mount Coriolis transmitter and/or programmable logic controller (PLC) with MVD technology for multiple variables.Micro Motion 2400S Flow TransmitterMicro Motion 2400S Flow TransmitterPerformance two-phase flow transmitter with MVD technology for batching, loading, and entrained air applications.Micro Motion 3500 Flow Transmitter & ControllerMicro Motion 3500 Flow Transmitter & ControllerRemote rack or panel mount Coriolis transmitter and/or programmable logic controller (PLC) with MVD technology for multiple variables.Micro Motion 1500 Single Variable Flow TransmitterMicro Motion 1500 Single Variable Flow TransmitterRemote DIN rail-mounted MVD technology transmitter for applications requiring only only a single flow variable output.Micro Motion ProLink III Software

COMBUSTION CONTROLSSLATE™ IntegratedCombustion ManagementThe Honeywell SLATE CombustionEquipment Management Systemcombines configurable safetywith programmable logic all in oneplatform. It’s fewer components, forless complexity. And with SLATE’sapplication flexibility, universal I/O,global safety certifications thatinclude SIL 3, and universal powersupply, you can serve more globalindustries with one platform.7800 SERIESThe 7800 SERIES is a microprocessorbased integrated burner controlplatform for single-burner applications.This platform includes a family ofrelay modules that provide burnersequencing for a wide variety ofburners, and is SIL 3 capable.Burner Control Units (BCU)The Kromschröder BCU is a burnercontrol platform for single andmulti-burner applications that canbe programmed for a wide varietyof applications, simplifying deviceengineering, installation and start-up.SOLAThe SOLA boiler control platform isan integrated combustion platformproviding heat control, flamesupervision, circulation pump control,fan control, boiler control and electricignition function. With up to 15control functions in one compactdevice, SOLA helps reduce wiring,installation time and control count.

FUEL/AIR RATIO CONTROLSLATE™ Low torque actuatorThe SLATE Low Torque Actuator seriesincludes commercial- and industrialgrade 1/4-turn actuators availablein 50 and 150 in/lb models withhighly repeatable position accuracydesigned specifically to integratewith the SLATE system. SmartLink DS actuatorsRecognized globally for precision andaccuracy, the SmartLink DS is a certifiedsafety controller used to control theflow of air, gas, and fluids with precisionaccuracy to 1/10 of a degree. It can beused with the SLATE system or with anyPLC controlled system.SmartFire, SmartLink Meter,SmartLink MRV
provide precise electronic control of air/fuel flow helping to maximize efficiencyand burner performance.PRESSURETROLS & SWITCHES
or non-corrosive fluids. L4079 High-pressure Limit Switch DG/DL Pressure SwitchesSLATE™ Low torque actuator andFuel Air Ratio Control ModuleSmartLink DS actuators SmartFire, SmartLink Meter, SmartLinkMRVFLAME DETECTION

LINE BURNERS
• AH-MA• AirHeat V1• AirHeat V2• APX• Combustifume• FlueFire• HC AIRFLO• LV AIRFLO• NP-LE AIRFLO• NP-RG AIRFLO• RadMax• RatioStarLINE BURNERS – Low Emission
• CROSSFIRE®• Linnox• MinnoxSINGLE BURNERS
of heating applications.• Incini-Cone• Megafire HD• OVENPAK® 400 & 500• RatioAir• RatioMatic• ThermAir• VortometricSINGLE BURNERS – Low Emission
• Kinedizer LE• M-Pakt• Optima• OVENPAK® LE• XPO• WinnoxASPHALT BURNERS
• MegaStar• NovaStar• StarJetIMMERSION BURNERS
• Tube-O-Flame• Tube-O-ThermGLASS/OXY BURNERS
• 03FA• 04V• BrightFire 200• PrimeFire FH• Oxy-Therm 300, FHR, LE & Titan• PrimeFire 100, 300 & 400• WGD• WTPU & WTPUGMULTI BURNERSDesigned for use in applicationswhere multiple burners are neededfor one zone or chamber, and toprovide robust performance, lowemissions and efficient operation.• Beta Burner (BBC/BBG)• BIC/BIO & BIC..M menox• BICR• ECOMAX® & ECOMAX® LE• Furnnox• Single-Ended Radiant Tube (SER)• ThermJet & ThermJet PCA• ThermJet Self-Recuperative• TriOx• Tube Firing Burner (TFB) withBayonet Ultra Recuperator• Uni-Rad• Wall Hugger (WHG)• Wall Hugger Invisiflame• Wide-RangeBLOWERS/BOOSTERSProvide the air pressure neededfor optimal system performance
• BoostPak• Hermetic Booster• SMJ Blower• TBA Blower

Abb Temperature Transmitters

Model Name Part Number1018069 255 Control Valve 10180691221446 962 Stager Control 12214464000570 273 Control Valve 400057040005700 278 Control Valve 400057004002013 368 Control Valve 40020134002809 363 Control Valve 40028094002833 363 Control Valve 40028334003056 460i Timer 40030564003057 460TC Timer 40030574003060 740 Timer 40030604003061 742 Timer 40030614003062 760 Timer 40030624003063 762 Timer 40030634003064 Logix 764 Multi tank timer 400306443163 48ES & 51ES Stager Controller 4316343646 360 Control Valve 4364643647 360 Control Valve 4364743648 361 Control Valve
MIL Desuperheater 63000MIL Desuperheater 63000MIL 7400 PNEUMATIC POSITIONERMIL 7400 PNEUMATIC POSITIONERMIL 35500 V Notch Segmented Ball Control ValveMIL 35500 V Notch Segmented Ball Control ValveMIL 33000- High Performance ButterflyMIL 33000- High Performance Butterfly95-96 Pneumatic Double acting Actuators95-96 Pneumatic Double acting Actuators81000 Three Way Diverting Control Valves81000 Three Way Diverting Control Valves37-38 Pneumatic Spring Diaphragm Actuators37-38 Pneumatic Spring Diaphragm Actuators29000 Micropak Control Valve29000 Micropak Control Valve25000 Self Draining Control Valves25000 Self Draining Control Valves10000 Double Ported Control Valves10000 Double Ported Control Valves
KSB MIL 21000 Single Seated Heavy Top Guided Globe Control ValvesKSB MIL 29000 Micropak High Precision Micro Flow Control ValvesKSB MIL 41000 Single Seated Heavy Duty Cage Guided Globe Control ValvesKSB MIL 77000 Multi-stage Labyrinth Lo-dB Control ValveKSB MIL 78000 Multi-Stage Anti-cav/Low Noise control valvesKSB MIL 91000 Multi-Stage Multi-Path Axial Flow Control ValvesKSB MIL 10000 Double Ported Top & Bottom Guided Control ValvesKSB MIL 10R - 21R Direct Operated Pressure RegulatorsKSB MIL 22000 Bellows Sealed Valves for Critical ServiceKSB MIL 25000 Self Draining Compact Globe Control ValvesKSB MIL 27000 Compact Globe Control ValvesKSB MIL 50000 Cryogenic Control ValvesKSB MIL 76000 High Pressure Letdown Control ValvesKSB MIL 81000 Three Way Combining and Diverting Control ValvesKSB MIL Boiler Feed Pump Minimum Recirculation Control ValveKSB MIL Start-up Feed Water Control ValveKSB MIL Soot Blower Pressure Reduction ValveKSB MIL Superheater / Reheater / PRDS Spray Control ValveKSB MIL High Pressure Ammonia Letdown Control ValveKSB MIL V Notch Segmented Ball ValvesKSB MIL High Performance Double/Triple offset butterfly Valves.DesuperheatersKSB MIL ActuatorKSB MIL Accessories – Smart positioners, Limit Switches, Pneumatic positioners, electro pneumatic positioners.
MIL 21000-Top GuidedMIL 21000-Top Guided MIL 29000 Micropak Micro-FlowMIL 29000 Micropak Micro-Flow MIL 41000 Cage GuidedMIL 41000 Cage Guided MIL 77000 Multiple Stage LabyrinthMIL 77000 Multiple Stage Labyrinth MIL 78000 -Multi-StageMIL 78000 -Multi-Stage MIL 91000 -Multi-Stage, Multi-PathMIL 91000 -Multi-Stage, Multi-Path MIL 10000 Series- Double SeatedMIL 10000 Series- Double Seated MIL 10R-21R Self ActuatedMIL 10R-21R Self Actuated MIL 22000 Bellow SealedMIL 22000 Bellow Sealed MIL 25000 Trip ValveMIL 25000 Trip Valve MIL 27000 CompactMIL 27000 Compact MIL 50000-CryogenicMIL 50000-Cryogenic

Valve manifold for differential pressure measuring instruments 3-, 5-valve manifold Models IV3, IV5 For further approvals, see page 13 Applications ■ Shut-off, pressure equalising and vent valves for differential pressure measuring instruments ■ For gaseous and liquid aggressive media that are not highly viscous or crystallising, also in aggressive environments ■ Process industry: oil and gas, petrochemical, chemical industries, power generation, water and wastewater Special features ■ Low-wear design due to non-rotating spindle tip in the bonnet ■ Low torque and smooth operation of valve handle even at high pressure ■ Standardised centre distances of 37 mm and 54 mm, suitable for WIKA differential pressure gauges and commonly used process transmitters ■ Valve seat tested for leak tightness per ISO 5208 leak rate A ■ Enhanced working safety due to blow-out proof bonnet design, especially in applications with high pressure loading Description 3-valve manifold, model IV3 The 3-valve manifold consists of two shut-off valves and one pressure equalising valve. The shut-off valves separate the process from the differential pressure measuring instrument. The pressure equalising valve enables the compensation between ⊕ side and ⊖ side to avoid one-sided overpressure during commissioning and operation. 5-valve manifold, model IV5 Compared to the 3-valve manifold, the 5-valve manifold is equipped with two additional vent valves. One vent valve per pressure side allows operators the targeted venting of one or both pressure sides of the measuring arrangement. WIKA data sheet AC 09.23 ∙ 01/2025 WIKA data sheet AC 09.23 Fig. top: model IV315, 3-valve manifold Fig. bottom: model IV516, 5-valve manifold The non-rotating spindle tip reduces wear of the sealing elements. This results, particularly with frequent opening and closing, in a noticeable increase in the service life. The gas metering pattern for 5-valve manifolds features two pressure equalising valves, two shut-off valves and one vent valve. This provides ideal differential pressure measurement and ensures stable measuring results. The natural gas design, model IV52N, is available with soft-seat through-bore bonnets that enable both instrument shut-off and flow control.

Automation in Cold Rolling MillsAutomation is the backbone of modern cold rolling mills, replacing manual adjustments with real-time precision. Fuji Gemco’s solutions streamline every process stage, including AC drives, DC drives, PLC automation, and control panels. From maintaining uniform thickness to optimizing energy use, these systems ensure mills meet the stringent demands of industries like automotive and electronics.
Why Automation MattersAutomation drives efficiency and quality in cold rolling mills. Here are five reasons why it’s essential:
Pinpoint AccuracyAC and DC drives control roller speeds to achieve exact thickness.Energy SavingsSmart drives optimize power consumption, cutting operational costs.Worker SafetyAutomation reduces human intervention in high-pressure environments.Reduced WasteAutomated systems minimize material defects, lowering scrap rates.Real-time MonitoringPLC and SCADA systems track performance, catching issues instantly.
Automation Solutions for Cold Rolling MillsFuji Gemco combines Fuji Electric’s global innovation with Gemco Controls’ deep knowledge of the Indian market to deliver custom automation for cold rolling mills. Their systems are designed to handle the unique challenges of cold rolling, such as maintaining tight tolerances and ensuring smooth material flow.
Core Technologies from Fuji GemcoFuji Gemco’s product lineup is built for precision and reliability. Here are seven core technologies they offer:
Variable Frequency AC DrivesControl motor speeds accurately, ensuring consistent rolling.PLC SystemsProvide real-time control for complex processes like gauge and tension management.Automatic Gauge Control (AGC)Maintain uniform thickness across steel strips.Shock-less Speed ControlPrevents abrupt speed changes, protecting equipment and product quality.Digital DC DrivesHandles up to 10,000A, ideal for heavy-duty cold rolling applications.SCADA SystemsOffer data integration and visualization for process optimization.Coil Scheduling:Optimizes coil processing sequence to boost efficiency.
Rolling mill automation control system
Rolling Mill Automation & DrivesOur professionals come with decades of industry experience. They have the ability to revamp the entire roll mill on multiple phases, shift CAPEX to OPEX, maintain a lean balance sheet, reuse your current control equipment to optimize project costs. You can roll your products easily, combine advanced technologies, produce a wide range of steel grades, shapes, and dimensions, and diminish manual operator inputs to ensure reliable rolling.

Cascade ControlIt is a way of control that combines two feedback loops. It uses R-factor (reducting concept) for calculating the mill cascade speed reference. This allows ensuring minimum material stress between the stands, fundamental and simplifies the setup and operator control.
Automation MattersAutomation drives efficiency and quality in cold rolling mills. Here are five reasons why it’s essential:
Pinpoint AccuracyAC and DC drives control roller speeds to achieve exact thickness.Energy SavingsSmart drives optimize power consumption, cutting operational costs.Worker SafetyAutomation reduces human intervention in high-pressure environments.Reduced WasteAutomated systems minimize material defects, lowering scrap rates.Real-time MonitoringPLC and SCADA systems track performance, catching issues instantly.

Direct Fired Furnace BurnersFor industrial furnaces and firing systems in the heat treating market, direct fired furnace burners come with a variety of flame speeds, shapes, and capacities for a wide array of applications
Self-Recuperative and Radiant Tube BurnersFurnace burners designed with integrated recuperators, and are typically paired with a radiant tube for improved fuel efficiency and reduced emissions.
Single BurnersSingle BurnersDesigned for applications that typically require only one burner per chamber, while offering robust, reliable heat in a variety of heating applications.
Line & Duct BurnersProvide clean, reliable, uniform heat over a wide area to ensure the highest product quality and most efficient operation
Glass & Oxygen BurnersDesigned to fire at required capacities and temperatures while meeting the most challenging emissions requirements in a variety of glass melting furnace configurations
Immersion Tube BurnersDesigned to fire directly into tubes in immersion heating applications and deliver safe and reliable operation
Hauck Asphalt BurnersDesigned specifically for the unique needs of the asphalt industry to ensure robust, reliable and clean operation in aggregate drying plants
Exothermic Heat Exchangers & Indirect HeatersProvide improved process efficiency and fuel savings by recovering heat from a variety of industrial applications and feeding it back into the process
Pre-Mix EquipmentEquipment for effectively pre-mixing air and fuel
Pilot BurnersFor safely igniting gas burners


Burner Control UnitsBurner control units and automatic burner control units, enclosed or 19 rack-mounted, for controlling and monitoring gas burners~

Flame SwitchesFlame switch modules for flame signalling or for multi-flame control in conjunction with an automatic burner control unit

Flame DetectorsUV and infrared flame detectors for intermittent and continuous operation in conjunction with burner control units

Industrial Flame Monitoring (IFM)Industrial Flame Monitoring in various versions

PFU AccessoriesAccessories for 19“ rack-mounted devices PFU

Ignition ComponentsVarious ignition transformers/generators and ignition electrodes and flame rods

Burner Management AccessoriesComponents and accessories for Honeywell Burner Management Systems.

 Project Management• Basic Engineering• Supply of Project Materials• Erection & Commissioning (E&C)• System Integration with OEM’s backup• Installation, Loop Checking, Pre‐commissioning andcommii i ss on ng• Deputation of skilled manpower.• Shutdown & annual maintenance contract3• Shutdown & annual maintenance contract.
 Installation of power and lighting systems, switchyards, motorcontrol centers, high tension & Low tension cable laying works.• Installation Installation of project project infrastructure infrastructure systems systems including including cable traywork, junction boxes, ladders tray, conduit etc.• Procurement of hardware material such as cable tray, earthingwork, steel etc. and material for Electrical distribution work.• Installation of switch yard, bus duct, transformers, MCC panels(MV/LV), Li hti g ng Di t ib ti Distribution P l ane s.• Installation and commissioning of power generation equipment.• Motor Testing
Installation of Transmitters, Switches & Gauges for Pressure, Temperature Flow andLevel app , lication, Control Valves, on / off valves, Breather valves, Safety Valves, p , anelsjunction boxes, cable laying & termination, perforated cable tray work, pedestalfabrication.• Installation of DCS and PLC systems, SCADA systems, hazardous area control systems,fire and gas systems and process i t ll ti installation, t i ti ermination & commii i ss on ng ofindicators, transmitters and controllers, valves & other field instruments.• Installation including cabling, marshalling panels, instrument air/gas tubing andimpulse piping work.• Testing, calibration & loop checking through fully trained technicians with certifiedtesting equipment.• Specialist knowledge on industrial projects for material selection and procurementreltd a e to el ti l ec rical & i t t ti instrumentation h d ar ware mat il er a .• Ability to pre‐fabricate instrument support & other fabrication work for controlpackages on or off site.• Supply of Manpower Manpower like skilled skilled Engineers, Engineers, Technicians Technicians for shut down maintenance, maintenance,installation and commissioning activities on deputation basis.
• Transmitters• Switches & Gauges for Pressure• T t emperature Flow and L l eve appli ti ca on• Control Valves, on/off valves• Safety Valves• Panels• Electrical & Instrumentation Cables• GI FRP cable tray canopies• Junction boxes, Glands8• Structural Steel

WHAT IS COMBUSTION ? Combustion is a rapid combination of oxygen with fuelresulting in release of heat and light. Oxygen (O2) is one of the most common elements on theearth making up 20.9% of our air. Carbon, Hydrogen and Sulphur in the fuel combine withoxygen in the air to form Carbon Dioxide, Water Vapour,and Sulphur Dioxdide and releasing the heatCarbon + Oxygen – Carbon Dioxide + HeatHydrogen + Oxygen – Water + HeatSulphur + Oxygen – SO2 + Heat

GOOD / PERFECT COMBUSTION :- Perfect combustion depends on exact amount of fuel and oxygenfor burning so get the available heat in the fuel and nothing leftover. Good Combustion requires* Proper Proportioning of fuel and air* Through mixing of fuel and air* Initial and sustained ignition of mixer. Too much or too little fuel with the available combustion airmay potentially result in unburned fuel and carbon monoxidegeneration

Solid Fuels Coal, Wood, Bagasse, HuskLiquid Fuels Light Distillate LDO, HSD, Kerosene, LowSulfur Heavy Stock (LSHS), Furnace OilGaseous Fuels Natural Gas, LPG, Blast Furnace Gas, CokeOven Gas, Biogas, Producer Gas 


Based on fuel Oil burners Gas burners Oil/ gas combination (dual-fuel) burnersBased on function Premix burner Nozzle mix burnerBased on construction Sealed burner Open register burner


Primary Functions Of Burner Positioning the flame Maintaining flame stability Shaping the flameDesign Characteristics Of Burner Flame shape and length Combustion volume Flame stability Turn down ratio


A COMBUSTION SYSTEM NEEDS TO DO THE FOLLOWING Initiate ignition and maintain flame Position and direct flames at point of usage Mix fuel and air Volatilize liquid fuels Proportion air and fuel Supply air and fuel at required rates Perform all the above safely

A COMBUSTION SYSTEM NEEDS TO DO THE FOLLOWING Initiate ignition and maintain flame Position and direct flames at point of usage Mix fuel and air Volatilize liquid fuels Proportion air and fuel Supply air and fuel at required rates Perform all the above safely


Selection of proper oil preparation units Oil Pump capacity should match with consumption Oil to be pumped to burner through a closed ring main Oil pumps should be positive displacement type Capacity of pump should be 2.5 to 3 times consumption Black iron pipe to be used for oil piping GI pipe should not be used because of possibility of zincflaking and sludge formation from reaction between thezinc and oil-borne sulphur Two-stage heating pumping unit in closed loop desirable


Introduction of automatic temperature control Introduction of automatic furnace pressurecontrol Use of recuperator or regenerator for wasteheat recovery Proper maintenance of furnace linings Periodic packing of ceramic wool or fibersaround burner tiles, Regular and Good maintenance of combustionequipment and instruments

ntroduction .............................................................................................................................................4Typical Raw Material Specifications .......................................................................................................................6Tube End Dimensional Data ......................................................................................................................................5CPI™/A-LOK® Options ................................................................................................................................................8How to Order / Nomenclature .................................................................................................................................9Parker Suparcase® Corrosion Resistance Technology .................................................................................. 11Visual Index: Tube Fittings ...................................................................................................................15Tube to Male Pipe Fittings ....................................................................................................................................... 23Tube to Female Pipe Fittings .................................................................................................................................. 36Tube to Tube Unions .................................................................................................................................................. 44Port Connectors .......................................................................................................................................................... 5437° Flare (AN) to CPI™/A-LOK® Fittings ........................................................................................................... 71BSPP/SAE Straight Thread Fittings Installation Procedure ...................................................................... 72Tube to O-Ring Seal Fittings .................................................................................................................................. 73Overview: Welded Systems .................................................................................................................................... 88Tube to Welded Systems ......................................................................................................................................... 90Overview: Barbed Fittings ....................................................................................................................................... 95Barbed Fittings ............................................................................................................................................................ 96Components ................................................................................................................................................................. 99Reference Material .............................................................................................................................113

Lpg Gas Leak Detector

Water Level Sensor